Scalpel 4" Diamond Blade – Ultra-Thin Precision Cutting for Ceramic & Porcelain

Product Overview

The DISTAR Scalpel 4" Diamond Blade is engineered for surgical-precision cutting of ceramic tile and porcelain gres. Featuring an ultra-thin 0.9 mm diamond layer—the thinnest among dry-cutting discs—this blade delivers exceptionally clean, chip-free results even on delicate and decorative materials.

Its compact 4" diameter provides maximum maneuverability and control, making it ideal for intricate cuts, fine detailing, and precision finishing work. Whether you’re working on ceramic furniture, minimalist design elements, covers, hatches, or decorative tile components, the Scalpel blade offers unmatched accuracy and reliability.

Key Features & Benefits

Ultra-Thin 0.9 mm Diamond Layer

Provides extremely precise, chip-free cuts on delicate surfaces.

Maximum Control & Maneuverability

Compact 4" size allows for tight, intricate cutting work.

Dry or Wet Operation

Performs effectively in both dry and wet cutting conditions.

Precision-Focused Design

Ideal for detailed tile shaping and fine finishing applications.

Professional-Grade Accuracy

Designed for installers who demand the highest level of control.

Specification	Detail
Diameter	4 in.
Thickness	0.035 in. (0.9 mm)
Cooling	Dry or wet cutting
Bore Diameter	0.87 in. (22.23 mm)
Application	Ceramic, porcelain gres
Design	Ultra-thin diamond layer for precision
Edge Quality	☆☆☆☆☆
Speed	☆☆☆☆
Lifetime	☆☆☆
Brand	DISTAR

Common Applications

• Precision trimming of porcelain gres
• Detailed ceramic tile work
• Decorative tile elements
• Minimalist cutouts and panel inserts
• Furniture and custom ceramic features

Ideal For

• Professional tile installers
• Decorative tile specialists
• Interior designers working with ceramic features
• Fabricators creating custom tile components
• Detail-focused DIY renovators

Why Choose the DISTAR Scalpel?

When absolute precision matters, standard blades aren’t enough. The DISTAR Scalpel’s ultra-thin 0.9 mm diamond layer allows for delicate, controlled cutting with minimal material removal and virtually no chipping.

For intricate tile work where every millimeter counts, the Scalpel delivers accuracy comparable to surgical tools—making it the blade of choice for fine-detail professionals.

Customer Testimonial

"The Scalpel blade is incredible for precision cuts. I used it for detailed porcelain work, and it cut cleanly with no chips. Highly recommend."
– Elena K.

Usage Tips

• Use with angle grinders featuring a 22.23 mm bore
• Ideal for detailed and intricate cuts on ceramic and porcelain gres
• Suitable for both dry and wet cutting environments
• Apply light, steady pressure for maximum precision
• Allow the blade’s thin diamond edge to guide the cut naturally

Frequently Asked Questions

How thin is the Scalpel blade?

It features a 0.9 mm diamond layer—the thinnest among dry-cutting blades.

Can it be used for wet cutting?

Yes, it is suitable for both wet and dry cutting applications.

What makes this blade special?

Its compact 4" size and ultra-thin design provide exceptional control and unmatched precision for delicate cuts.

Will it fit my grinder?

Yes, it fits angle grinders with a standard 22.23 mm bore.

Further Reading

• How to Cut Perfect 45° Miter Edges on Porcelain Tile (No Grinding Required)
• Chip-Free Tile Cutting: Choosing the Right Distar Blade for Your Proxxon Grinder

Works Well With

• SLIDER 2.0 – 45° Tile Cutting Guide
• SLIDER 3.5×5 – 90° Tile Cutting Guide
• TileDUSTER – Dust Guard for Angle Grinders
• VORTEX – Heavy-Duty Dust Extraction Guard
• TileTEMPLATE – Tile Marking & Layout Tool
• CeraMAX 1200 – Adjustable Tile Work Table

⚠️ WARNING: This product can expose you to chemicals including silica dust, which is known to the State of California to cause cancer. For more information, go to www.P65Warnings.ca.gov.

Are you a contractor? Contact us for volume pricing and contractor support.